Manufacturing OEE & Production Efficiency Dashboard

Unified real-time visibility into Availability, Performance, and Quality across all production lines

Problem

The manufacturing team lacked a centralized view of production efficiency across machines and departments (Press, Rewind, Shrink Wrap). OEE components (Availability, Performance, Quality) were tracked separately, making it difficult to quickly identify downtime causes, lost output, material inefficiencies, and quality deviations. Executives could not monitor daily trends or compare machine-level performance without manual reporting.

Solution

"We designed a comprehensive OEE dashboard integrating Availability, Performance, and Quality metrics into a unified executive view. The solution included:Real-time OEE gauge with breakdown into A/P/Q componentsMachine-level analysis by departmentDowntime loss vs planned runtime trackingLost output vs maximum capacity comparisonDaily trend analysis with date slicersAutomated calculation of OEE formulasDrill-down views for operational monitoringThe dashboard enables leadership to monitor production health instantly and identify bottlenecks at machine level."

Impact

" Enabled immediate identification of underperforming machinesReduced time spent on manual production reportingImproved visibility into downtime and lost capacityEmpowered plant managers to take data-driven corrective actionsStandardized OEE tracking across departmentsIncreased operational transparency for executive leadership"

0 years